Westermo RM-505U-2-E User Manual

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505U Radio Telemetry Module
MAN_505_1.7.DOC Page 1
ELPRO Technologies Pty Ltd, 9/12 Billabong Street, Stafford Q 4053, Australia.
Tel: +61 7 33524533 Fax: +61 7 33524577 Email: [email protected]
Web: www.elpro.com.au
User Manual
505U Radio Telemetry Module
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Summary of Contents

Page 1 - User Manual

505U Radio Telemetry ModuleMAN_505_1.7.DOC Page 1ELPRO Technologies Pty Ltd, 9/12 Billabong Street, Stafford Q 4053, Australia.Tel: +61 7 33524533

Page 2 - ATTENTION!

505U Radio Telemetry ModulePage 10 © September 2002stop re-transmissions of each message - if the 505U is configured to transmit each messagethree

Page 3 - MAN_505_1.7.DOC Page 3

User ManualMAN_505_1.7.DOC Page 11 If the pulse input message is sent to a host device, it is important to note that the count valuetransmitted is an

Page 4 - USER MANUAL

505U Radio Telemetry ModulePage 12 © September 2002 When the 505U takes a measurement, it will transmit the analogue value if the value has changed

Page 5 - MAN_505_1.7.DOC Page 5

User ManualMAN_505_1.7.DOC Page 132.3.4 Setpoint Status The setpoint status is an internal status value, calculated by comparing the analogue input t

Page 6 - 1 OVERVIEW

505U Radio Telemetry ModulePage 14 © September 20022.4 How to Design a Remote Monitoring System2.4.1 Achieving reliable radio transmission A syste

Page 7 - 1.4 Radio Transmitter

User ManualMAN_505_1.7.DOC Page 15 We suggest that you use two transmissions per message - with a higher number for a small numberof high priority i

Page 8 - 1.5 Configuration

505U Radio Telemetry ModulePage 16 © September 20022.5 Calculating Power Consumption The following information may be used for calculating power co

Page 9 - 2 OPERATION

User ManualMAN_505_1.7.DOC Page 17 No. of change messages per year = 2 (twice per year) * 2 (on to off and off to on) = 4 No. of “off” update message

Page 10 - Page 10 © September 2002

505U Radio Telemetry ModulePage 18 © September 2002 Quiescent power Power for quiescent current = 3.4 per day * 365 = 1241 mAHr per year Total powe

Page 11 - MAN_505_1.7.DOC Page 11

User ManualMAN_505_1.7.DOC Page 193 HARDWARE INSTALLATION WARNING! 110/220/240V mains power must NOT be connected to any input terminalof the 50

Page 12 - Page 12 © September 2002

505U Radio Telemetry ModulePage 2 © September 2002Thank you for your selection of the 505U module for your telemetryneeds. We trust it will give yo

Page 13 - MAN_505_1.7.DOC Page 13

505U Radio Telemetry ModulePage 20 © September 20023.1 How to mount the 505U The 505U module is housed in an IP66 weatherproof aluminium enclosure.

Page 14 - Page 14 © September 2002

User ManualMAN_505_1.7.DOC Page 21not possible to achieve reliable communications, a 105U module may be used to receive themessage and re-transmit it.

Page 15 - MAN_505_1.7.DOC Page 15

505U Radio Telemetry ModulePage 22 © September 2002Dipole antenna. A unity gain dipole is the normal antenna for use on unlicensed channels. As it

Page 16 - Page 16 © September 2002

User ManualMAN_505_1.7.DOC Page 23 Three element YAGI antenna. YAGI antennas are directional. That is, they have positive gain to the front of the an

Page 17 - MAN_505_1.7.DOC Page 17

505U Radio Telemetry ModulePage 24 © September 20023.3 Connection Plug External power and input signals are connected using a 7 pin weatherproof pl

Page 18 - Page 18 © September 2002

User ManualMAN_505_1.7.DOC Page 253.3.1 PL1-K Plug LeadThe PL1-K plug lead assembly is a 1 metre cable pre-terminated to the connector plug. Theconn

Page 19 - 3 HARDWARE INSTALLATION

505U Radio Telemetry ModulePage 26 © September 2002Power Supply Installation3.4.1 External Power The 505U module will accept an external supply of

Page 20 - 3.2 Antenna Installation

User ManualMAN_505_1.7.DOC Page 273.4.3 Battery Pack BU-5-1The BU-5-1 can be installed underneath the 505U or beside it. The BU-5-1uses the same typ

Page 21 - MAN_505_1.7.DOC Page 21

505U Radio Telemetry ModulePage 28 © September 2002Typical alkaline batteries used are Eveready E91, Duracell MX1500 etc while Lithium Batteries are

Page 22 - Page 22 © September 2002

User ManualMAN_505_1.7.DOC Page 29Shaft Encoder Connections ⊂ ⊂ ⊂ COUNT DIRECTION GND DIN2 DIN1 505U-2 ⊂ ⊂ ⊂ PHASE 1 PHASE 2 GND DIN2 DIN1 505U-2 INCR

Page 23 - MAN_505_1.7.DOC Page 23

User ManualMAN_505_1.7.DOC Page 3WARNING1. For 505U modules, a radio licence is not required in most countries, provided the module isinstalled usin

Page 24 - 3.3 Connection Plug

505U Radio Telemetry ModulePage 30 © September 2002to a PC for configuration, field testing and for factory testing. Communication is via standard R

Page 25 - 3.3.1 PL1-K Plug Lead

User ManualMAN_505_1.7.DOC Page 314 CONFIGURATIONThe 505U module is configured by creating a configuration file on a PC and downloading to the505U vi

Page 26 - Power Supply Installation

505U Radio Telemetry ModulePage 32 © September 20024.1 I/O MappingEnter I/O mappings as perthe 105U manual.In the following example, adigital input

Page 27 - MONITORIN

User ManualMAN_505_1.7.DOC Page 33Each input signal has an updatetime. If a change has not occurredfor this input within this time, then atransmissio

Page 28 - 3.5 Input Signal Connections

505U Radio Telemetry ModulePage 34 © September 2002transmission which will trigger another transmission for this input. For example, if the last tr

Page 29 - MAN_505_1.7.DOC Page 29

User ManualMAN_505_1.7.DOC Page 35The setpoint values may beset between 0 and 100%corresponding to 0mA and20mA. The low setpointmay be set to the sa

Page 30 - Page 30 © September 2002

505U Radio Telemetry ModulePage 36 © September 20024.7 Number of TransmissionsThis parameter allowsyou to select thenumber oftransmissions for eac

Page 31 - 4 CONFIGURATION

User ManualMAN_505_1.7.DOC Page 37• From the Utilities menu, select “Serial Port Setup”• Select the appropriate serial port (COM1 - COM4)• Select t

Page 32 - 4.1 I/O Mapping

505U Radio Telemetry ModulePage 38 © September 20025 TROUBLESHOOTINGSystem ProblemsMost problems relate to incorrect configuration, or radio path

Page 33 - 4.4 Analogue Input

User ManualMAN_505_1.7.DOC Page 39configuration program is not available, remove the old batteries and leave the new batteries out ofthe module for a

Page 34 - 4.5 Analog Setpoints

505U Radio Telemetry ModulePage 4 © September 2002505U Radio Telemetry ModuleUSER MANUAL1 OVERVIEW ------------------------------------------------

Page 35 - 4.6 Pulse Inputs

505U Radio Telemetry ModulePage 40 © September 2002Tone ReversalsThis feature turns the radio transmitter on continuously for radio path testing. A

Page 36 - 4.7 Number of Transmissions

User ManualMAN_505_1.7.DOC Page 416 SPECIFICATIONSGeneralEMC approval EN55022 (CISPR 22)- CLASS BEN 50082-1I-ETS 300 683AS 354889/336/EECRadio approv

Page 37 - 4.10 Print Options

505U Radio Telemetry ModulePage 42 © September 2002Current Drain 120 µA10mA + analogue loopcurrent“Sleep” modeOperating modeAnalogue loop supply Inc

Page 38 - 5 TROUBLESHOOTING

User ManualMAN_505_1.7.DOC Page 43Data transmission- analogue inputOn change-of-state + afterupdate period elapsedSample time configurable 10 secs -5

Page 39 - MAN_505_1.7.DOC Page 39

505U Radio Telemetry ModulePage 44 © September 2002Diagnostics included inconfiguration softwareInput status, test transmission signal

Page 40 - Page 40 © September 2002

505U Radio Telemetry ModuleMAN_505_1.7.DOC Page 457 WARRANTYWe are pleased that you have purchased this product. We warrant the product against defe

Page 41 - 6 SPECIFICATIONS

User ManualMAN_505_1.7.DOC Page 53.4 POWER SUPPLY INSTALLATION...263.4.

Page 42 - Page 42 © September 2002

505U Radio Telemetry ModulePage 6 © September 20021 OVERVIEWThe 505U radio telemetry module is an economical solution for the remote monitoring of

Page 43 - MAN_505_1.7.DOC Page 43

User ManualMAN_505_1.7.DOC Page 7Examples: motor fault, tank overflow, intruder alarmPulse signals - use the same input as the digital inputExamples:

Page 44 - Diagnostics included in

505U Radio Telemetry ModulePage 8 © September 20021.5 Configuration Each module must be configured before it can be used. Configuration is perform

Page 45 - 7 WARRANTY

User ManualMAN_505_1.7.DOC Page 92 OPERATION2.1 Normal Operation Once configured using the 505U configuration software, the 505U module will normall

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